Small Beverage Washing Filling Capping Machine For Bottle Water Line/Water filling

specification:

Machine show:

The filling mono-bloc works as follows:

Bottles are fed from conveyor chain into the filling machine mono-bloc via star wheel.

Bottle clamp installed on the rotary wheel of the rinse will grip bottle mouth and make a 180° turn along a guide track to face the bottle mouth downward. In designated section of the rinse, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180° turn along a guide track to resume bottle mouth facing up position. Clean bottles are discharged out of the rinse by a star wheel to feed the filler. After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them to engage with filling valves. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck handling star wheel. Anti-rotation blades on capping heads will seize the bottleneck to prevent it from rotation and hold it in a upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting, and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling mono-bloc.

Main features:

Ⅰ. Bottle in feed

1) Bottle in feed by combination of in feed screw and in feed star wheel
2) Equipped with bottle jam protection device.

II. Rinser

1) The rotary wheel is a fully SS304 stainless steel welded structure.

2) The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SS304 stainless steel, this bottle clamp is hygienic and durable.

3) The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology from Spaying Systems Co. Ltd., is capable of cleaning any part of bottle inner wall, and also saves rinsing water.

4) The rinse is driven by driving system positioned inside machine frame via gear transmission.

(The real machine is 8heads filling)

1) The filler is designed and manufactured with application of Italy technology, providing hardware guarantee for securing product quality and reducing loss.

2) Rotary wheel are fully made of stainless steel SS304.
3) Filling valves are designed and manufactured with German technology, made of SS304, featuring high filling accuracy and high filling speed.

4) Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder.

5) Hydraulic pump is float-ball controlled.

6) The filler is driven by driving system positioned inside machine frame via gear transmission.

V. Capper

1) The capper is most precise part in 3 in 1 filling machine, because the quality of machine is important to running credibility and product quality. The sealing machine in our company has strongpoint as follows:

2) The cover track has the device to prevent the reversal cover from passing and pick out the reversal cover. Meanwhile the photoelectric switch can stop the machine automatically when there is no cover on the track, by which it can avoid bottle without cover effectively.

3) It also has the bottle check-up switch. Together with cylinder on the joint of the cover track and cover lift, they can control the cover flow and stop it in case no bottle to reduce the quantity of cover.

4) Highly effective acentric way for cap sorting to reduce the abrasion.

5) It has the check-up device to control the cover lift.